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Automate Pallet Handling with the New London Pallet Dispenser from Material Flow
Boost efficiency, reduce downtime, and eliminate the strain of manual pallet handling with the New London Pallet Dispenser, available from Material Flow. This fully automated system is designed to separate and dispense pallets one at a time, streamlining workflows in warehouses, distribution centers, and packaging lines. By automating the process, your team can focus on production instead of wrestling with stacks of heavy pallets.
How It Works
Operation is smooth and reliable:
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Pallets are loaded into the dispenser by forklift.
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Pneumatic side clamps grip the second pallet from the bottom.
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The chain conveyor lowers, releasing the bottom pallet for discharge.
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The process repeats automatically until the stack is empty.
This intelligent system ensures a consistent supply of pallets for palletizing or packaging operations—improving throughput and reducing labor costs.
Key Features & Benefits
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Automatic Dispensing: Dispenses one pallet at a time, maintaining a continuous flow for downstream processes.
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High Capacity: Holds 15–20 GMA or CHEP pallets, reducing the need for constant reloading.
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Heavy-Duty Construction: Built with a 7-gauge steel frame and UHMW wear strips for durability in demanding environments.
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Programmable Logic Control: Features an Allen-Bradley Micro Series PLC with push-button operator controls for both automatic and manual operation.
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Precision Handling: Pneumatic clamp assembly secures pallets in place, while grease-sealed bearings ensure long service life.
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Customizable Options: Extended magazines, variable conveyor speeds (10–90 FPM), and modifications for different pallet styles are available.
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Dual Functionality: Can be manufactured as an upstacker, allowing you to stack pallets instead of dispensing them.
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Safety First: Equipped with E-stop controls, sensors, and a stack light system that clearly indicates operating status (Red = Fault, Yellow = Pallets Low, Green = Running).
Specifications
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Pallet Capacity: 15–20 pallets
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Conveyor Type: Three-strand discharge conveyor
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Chain Speed: Standard 30 FPM (custom speeds available)
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Motor: 1/2 HP TEFC, 208/230/460/3/60 (other power options available)
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Lift Mechanism: Pneumatic air bag with 3-position control
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Controls: PLC-driven with full manual override
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Frame: Heavy-duty 7-gauge formed steel with structural channel reinforcement
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Sensors: Proximity, thru-beam, cylinder, and photo-eye sensors for accurate operation
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Dimensions: Approx. 60" W x 60" L x 108" H
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Note: Prices subject to steel surcharge
Applications
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Warehouses & distribution centers needing reliable pallet feeds
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Packaging lines requiring a steady supply of empty pallets
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Manufacturing facilities with high-volume pallet handling
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Operations seeking to reduce forklift traffic and improve safety
Customization Options
The New London Pallet Dispenser is designed to adapt to your operation. Available modifications include:
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Extended magazine capacity for larger pallet loads
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Custom pallet sizes and styles
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Reverse operation to function as an upstacker
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Integration with existing conveyors, palletizers, or automated systems
The Bottom Line:
The New London Pallet Dispenser isn’t just equipment—it’s a productivity solution. Built tough for industrial environments and designed to integrate seamlessly into automated lines, it’s the smart choice for businesses that need reliability, safety, and efficiency in pallet handling.
